I tend to forget how many little things I do on/to the boat. In my mind, most of them are opportunities, not maintenance as such, but if I really think about it, a lot are actual maintenance! A friend of mine remarked when I told him I was swapping gauges while underway – “Phil, you need a fidget spinner.” I did some of these projects before we left, others en route, and some up in GB at the end of the season.
glove box & trim
The glove box was an awesome update to the binnacle. Somewhere to safely store cell phones, sunglasses, keys, and sunscreen. Now we can put 4 drinks in the cup holders! I fit it into the binnacle where the VHF radio, and later an older chart plotter, was originally located. I constructed the box out of quarter-inch Corian type material (old mouse keyboard shelf). I made a teak bezel around the glove-box out of some teak scraps, slapped a few coats of gloss Epifanes and glued the bezel on. The trim is purposely slightly larger than the opening so it doesn’t get abraded. There is a small drain hole at the back bottom of the box as it sits on a backward slant, but it really didn’t collect any water over the summer and kept things secure and dry.
There is a funny/boring video of me gluing the trim. I left the camera running by accident and it is from the vantage point of the cup holder looking straight up.
fixed retractable boat hook
I used our retractable boat hook to take the boat’s weight last year pulling it closer to the mooring ball. The hook got stuck and didn’t want to retract or extend. I could just get it to turn if I put one end in a vice.
The fix was to cut the outer sleeve off with the inner fully extended. This revealed that the problem was simply that the plastic tape (provides friction to the inside of the inner walls of the sleeve) got rolled-up in the tube. This made locking and unlocking somewhat moot as the rolled tape was wedged between the locking mechanism and the outer tube. I removed the tape, put some new tape on and reassembled the pieces. I used a punch to re-crimp it. It was a 5-minute fix and the pole was only 4 inches shorter.
We promptly lost the boat hook in the first days of the trip and bought (yet) another in Peterborough.
dripping arch bolt
This bolt was responsible for a persistent leak down the back of the liner in our aft cabin, right behind our pillows.
The fix was simple, remove nut and washer and apply some sealant. Wait…. the washer doesn’t sit flush to the fiberglass! Take washer home, grind and then reinstall with butyl.
The freshwater gauge was always a bit spotty, but last season it continually red empty. I assume the sensor float has become waterlogged, and this proved true when I tested it. I wrapped some foam packing around the old float – now it works.
replace LPG valve
It took a while for me to clue into what the issue was with the original LPG safety solenoid valve which leads to the pork-loin incident.
These solenoid valves are opened by current through an electromagnet, as they age they overheat causing the magnet loses its “grip” and the needle slowly slides back, closing the valve partially. You may start out with full gas, but after 10-15 min you are back to a small trickle of gas ( leading to a very slow cooking roast on a cold spring cruise…). My workaround was to pour cold lake water on the valve to cool it and it worked quite well. I did this for a season and it was easy to do as the propane locker is located on the sugar-scoop transom, usually one splash for a kettle to boil.
old LPG valve, disconnected
I ordered a solenoid from Aliexpress a year ago as the price was right ($9 including shipping!!) but it rattled around my toolbox for a full year. I finally installed it this year along with a new sparker battery. The stove works perfectly now!
Working Medium: Air, Water, Oil,Gas
Operating Method: Direct action
Type: Normal Closed
Flow bore: 2mm
Pipe Size: 1/4″
Working Pressure: 0.15~0.8Mpa
Working Temperature: -5~60 Celsius
Voltage: DC 12V
Not too much to say about this one. I’ve given up on trying to refurbish old leaking compasses. I bought the compass (yes it is rebuildable….), enlarged the hole in the binnacle with a jigsaw and rasp and connected the wires. I still need to swing it and adjust the compensation, but it reads pretty accurately to the fluxgate so I’m not worried or in a rush. It does give the cockpit a nice finished look. I cheaped out and didn’t get a sun cover, but the compass doesn’t get any direct sunlight under the bimini and the boat is covered for the winter.
mahogany binnacle cap
If you look at the top of the binnacle you’ll see a hole in the fiberglass right about the word Autopilot on the left gauge (see top photo on page). The previous owner had wires coming out of there and had stuck on a couple pieces of teak with some 4200 which were growing moss when I bought the boat.
I spun a nice bung and fitted it with an o-ring to give it some grip.
LED strip lights
I love indirect LED lighting, spots are so harsh, I could fill the boat with these. I finally got around to properly installing the starboard side.
These lights are cheap Ikea strip lights LEDBERG (same as I installed above the sink). I originally just plugged them into the cigarette lighter and let them lie in the bottom of that ledge several years ago. The lights got covered with books and brick-a-brack, so I installed them using clips and industrial velcro and wired them to the DC panel properly.
LEDBERG $14.95 CAD
LED life approx. 25,000 hours.
Light color: warm white (2700 Kelvin).
3 pieces, 10¼” each
Power: 2 W
wire directly to 12 volt- no controller needed
I also re-routed the speaker wire. For some reason, the previous owner had the wire coming out of the old speaker, behind the seat cushions and up the bulkhead?! I ran the wire out the back of the switch cabinet and behind the curtain valance. I got rid of the old-lady-Florida curtains too, oh so much tidier…
Last summer we escaped a flooded Toronto and headed north, we had planned on leaving Toronto for Georgian Bay last year, with the heavy rains and flooding shutting down our favourite cruising grounds, beaches and amusement park (aka the Toronto Islands) the decision to leave was even easier. What was supposed to be a lazy meander through cottage country, with afternoons spent swimming with loons, ice cream in quaint towns, turned out somewhat different thanks to the unseasonably cold and wet July weather. As for the quaint towns, well there was Bobcaygeon, which could be accused of trying a bit too hard.
The trip fell into 4 stages and took us most of July. We only lingered a few places, three days in Peterborough, one in Sutton, but when we moved we moved pretty quickly because of the weather. A total of 18 days in a boat that does about 5.5knots underpower.
I’m a big believer in details, perhaps it’s my training as a goldsmith or a pixel perfect developer, but if there’s a speck or a design flaw it will bug me. Having a white boat is a lesson in finding serenity, I swear there is someone out there laughing at all the scrubbing boat owners do.
Having a brand new high-pressure water pump with a faulty shut-off sensor (the backstory) gave me the perfect opportunity to fashion a wash-down pump. A bit of hose, a few clips and away we go!
With 40 psi and 17 liters/min the cleaning possibilities are endless!
The fridge door/lid always made a screech when opened and the gas strut was very stiff. I found a bunch of gas struts on the sale table at Princess Auto for $4 each and they seem to be close to the right size. I only noticed when I removed the old one that there is a manufacture’s sticker and model number.
I only noticed the brackets were not in the same plane when I put on the new strut. I relocated the brackets to get the door to shut, but also the bottom bracket needed to come over by 3/4″ to line up.
The bottom bush was drilled out to fit on the existing stainless post and luckily the top fitting works!
UPDATE: Fall 2017
The cheapo strut didn’t last the season so I splurged on a new strut (It was only $13 !) I choose one from Amazon based on the weight of the lid. Here are the specs:
Load : 170N ( 17Kg)
Hole Diameter : 4mm / 0.16″
Rod Size : 172 x 6mm / 6.8″ x 0.24″
Hole Distance : 408mm / 16″
Total Size : 430 x 15mm / 17″ x 0.6″ (L*D)
After a full summer of cruising here are my thoughts.
The piston rod is a bit on the thin side but it doesn’t bend, in the future I might get one thicker but I don’t think it really matters.
the ends have plastic caps like automotive ends, they do snap onto the stainless mounts and only fell off once or twice if I really impacted the strut. It did come ball-end mounting hardware, but I thought I would try it and it seems to work. I could drill out the plastic caps and fit the circlips if falling off was an issue.
the struts lift is stronger than either of the two, it takes some effort to close and I had to put on two latches to keep it closed (which is how it came from the factory in the first place.
The requirements of a shelf, to be a shelf, are fairly simple. It needs to be big enough to hold the intended items and sturdy enough to stay up, but the shelf in the photo really isn’t a shelf.
For me, like the boat itself, the shelf is the physical manifestation of my dreams, personality and aspirations. A bathroom towel shelf on a cold winter’s night is less about orderly towel storage, but about making the boat into a floating home, one that we will live on and hopefully take to warmer climes, have adventures, and watch our children discover some of the wonders of the world. This shelf is about providing the best summer home for my young children to make memories in and keeping my wife happy with a nice bathroom (my idea not hers). It’s about having clean dry clean towels to wrap ourselves in after a cold swim. It is about dreaming of sailing down to the Bahamas. It is about making the boat better then new, putting my stamp on it, doing it better than the designers. It is also a great justification for having a shop full of tools and ferreting around boat yard dumpsters.
Last summer I was merrily heading into Toronto’s inner harbour through the Eastern Gap*. I was busy lounging behind the wheel and talking with friends when one casually said “we are headed straight for a big green thing”. That big green thing being the big steel buoy making the inner entrance to the Eastern Gap. I turned the boat to port and the wake pushed the buoy away from the a boat, only to have the buoy swing back back with a vengeance and smack the hull just below the rub rail on starboard. Ouch.
The impact shattered the gel-coat and the underlying layers of fibreglass. It didn’t look too bad and I left it for the season as it is well above the waterline close to the forward sling marks.
What king of sailor sails straight into a big green buoy that he knows is there… ugh.
Peeling back the layers of crushed gel-coat and fiberglass mat, I discovered the damage was much more extensive than it appeared. There was considerable de-lamination between the many layers however the lowest layers were just bruised, not cracked. The damage also extended in a much larger radius then the gel-coat damage itself, presumably from the fibreglass flexing in.
I couldn’t access the damage from the interior unless I did a massive cabin disassembly, so rather than cut a hole , I decided to grind down and re-glass from the outside, leaving the bottom most layer intact.
After applying a few layers of mat and resin I levelled the patch with a sander and enlarged the grind. You can see the wound get bigger in the photos. Complicating the repair job was an unusually cold spring. I used a heat gun to warm the hull first and then gently warm the repair at several intervals to ensure the resin kicked.
We had just left Kingston Marina and were motoring east past the scenic Kingston waterfront to begin the trip back to Toronto. I headed down into the boat for some reason (stereo? chart? sunglasses?) when I heard a very faint high-pitched whine for a couple of seconds. I dismissed the noise but immediately began to smell something burning.
As every sailor soon learns, ignore unusual sounds, smells, or vibrations on a boat at your peril. If the noise didn’t trigger a response in me, the smell certainly got me busy.
I lifted the step and peeked into the engine compartment and didn’t see anything amiss – no flames, no billowing smoke. I took a second look and realized that the alternator wasn’t turning but the belt wasn’t broken. Alt seizure? I immediately shut the engine down to take stock of what was happening. It turns out the belt was toast, literally. It was crisp, hard and smoking. It was so worn out that it wouldn’t turn or flex.
I think the noise was the alt spinning down.
I did a quick replacement as we slowly drifted towards the rocky shore, past a few sailing dinghy’s and stand up paddlers. I put on a Genuine Yanmar 25132-003700 (old part no# 128670-77350). We were back up running in 5 min, I think Rufus was impressed.
Mid-winter, on one of my periodical visits to the boat, I was blown away with the smell of diesel fuel when I slid the hatch open. I chalked this up to the new cover not giving the boat as much ventilation as it used to have, but I really wasn’t fooling myself. In the back of my head I’ve been wondering why the boat smells worse this year then last?
When doing my spring commissioning I discovered a drop of fuel on one of the fuel filters. I didn’t have time to look at it until now. I was partly motivated as we are are on day 10 ( I’ve lost track) of a trip to the 1000 islands. The girls still crawl into our bed some nights and last night I was squished up against the back bulkhead, getting strong wafts of diesel. That was enough to motivate me this morning to see if I can stop the leak.Continue reading Maintenance on the hook – chasing smells→
Now that I’ve got four nice new Costco batteries, I have to get them into the boat. The original setup on the Hunter 340 was to have all the batteries in the starboard lazarette, sitting on top of the holding tanks with a few nylon straps. These batteries are 63 lbs each, four would be 240 pounds of battery on one side.
I’m told the boot stripe is painted higher on the hull to compensate for all the weight on that side of the boat. My plan is to put two in each lazarette. This works for several reasons:
weight balanced between port and starboard
batteries can sit closer to the centreline
being 6volt in series it makes sense to keep them in pairs.
The starter battery an AGM yellow-top Optima and will go down below behind the aft berth bulkhead. It will sit low low and on the center-line, ignored for the season.
The boxes will have nylon webbing over top to secure the batteries in the boxes and the boxes will have stainless carrage bolts through the lazarette floor to keep them still.
I’ve decided to paint the boxes with epoxy coloured black with 423 Graphite Powder, as I have it left over from the rudder slop repair.
“423 Graphite or powdered tempera can be used up to 10% by weight.” as per West System, I’ll go with 5%.